Fuel Systems Virtual Integration Engineer (Automotive)

TL;DR

Fuel Systems Virtual Integration Engineer (CAE/Automotive): Driving the design, integration, and validation of next-generation fuel systems using high-fidelity multi-physics simulations with an accent on connecting component-level physics to full-vehicle performance. Focus on developing advanced simulation methodologies, automation tools, and data-driven workflows to enhance system reliability and accuracy.

Location: Hybrid in Warren, Michigan (reporting to office at least 3 times a week). Must be based in the US; no immigration sponsorship provided.

Company

hirify.global is a global automotive leader redefining mobility through human-centered design and a vision of zero crashes, zero emissions, and zero congestion.

What you will do

• Perform structural and CFD simulations for fuel system design, development, and validation.
• Collaborate with Product Development (PDT) and Vehicle Performance Integration (VPIT) teams to generate actionable design recommendations.
• Lead the development of new virtual test and validation methods in collaboration with global engineering teams.
• Manage the CAE portion of Analysis, Development, and Validation plans and produce detailed engineering reports.
• Oversee integrated supplier CAE activities and provide technical direction to ensure system requirements are balanced and met.

Requirements

• BS in Mechanical or Aeronautical/Aerospace Engineering.
• 5+ years of professional experience in CAE and multi-physics simulations.
• Proficiency in Star CCM+ for fluid flow prediction and ABAQUS for nonlinear geometries and materials.
• Familiarity with CAE tools such as LS-Dyna, SimSolid, or OptiStruct.
• Must be authorized to work in the US without current or future immigration sponsorship (H1-B, OPT, STEM OPT, etc.).

Nice to have

• MS in Mechanical or Aerospace Engineering.
• Knowledge of fuel system production manufacturing processes (casting, forging, machining).
• Familiarity with UG-NX CAD/CAE tools and MATLAB.
• DFSS Black Belt Certification.

Culture & Benefits

• Commitment to a culture of psychological safety, knowledge sharing, and continuous improvement.
• Comprehensive Total Rewards benefits package supporting employee well-being.
• Hybrid work arrangement combining remote flexibility with onsite collaboration.
• Opportunity to work on cutting-edge Zero Emissions vehicle technology.