Senior Aero Repair Engineer (Aerospace)

TL;DR

Senior Aero Repair Engineer (Aerospace): Developing and industrializing repair schemes for gas turbine engine components with an accent on EASA/FAA compliance and advanced repair methodologies. Focus on implementing welding, brazing, and thermal spray techniques while ensuring airworthiness standards for civil aerospace engines.

Location: On-site in Derby, UK

Company

hirify.global is a global engineering and technology consultancy operating across over 35 countries, partnering with industry leaders in aeronautics, aerospace, and defence.

What you will do

• Lead the development and industrialization of repair schemes for gas turbine engine components.
• Provide expert guidance on repair methodologies, including TIG/laser welding, brazing, thermal spray, and NDT techniques.
• Review and approve technical documentation, including work instructions, engineering drawings, and justifications.
• Collaborate with design, manufacturing, and quality teams to align repair solutions with engine lifecycle requirements.
• Mentor junior engineers and trainees in repair processes, standards, and best practices.
• Ensure all repair solutions meet airworthiness standards and regulatory requirements.

Requirements

• Bachelor's or Master's degree in Aerospace/Mechanical Engineering or relevant technical military background.
• 10+ years of experience in aerospace gas turbine engine repair, specifically with civil engines.
• Current or previously held Competent Author (CA) status for repair approvals.
• Strong knowledge of welding, brazing, thermal spray, and NDT (FPI, MPI, Eddy Current).
• Familiarity with technical standards including S1000D, STE, EASA Part-145, and FAA regulations.
• Must be based in or able to work on-site in Derby, UK.

Nice to have

• Experience with engineering systems such as Teamcenter and SAP.
• Lean manufacturing or Six Sigma certification for process optimization.
• Project management skills (APMP, PMP, or Agile).
• Knowledge of AI and automation toolsets, including Python and Azure Databricks.

Culture & Benefits

• Personalized career paths and supportive management style.
• Private Medical Insurance and Life insurance.
• Pension Scheme, Cycle & Tech Scheme.
• Employee assistance program and regular social gatherings.
• Exposure to a huge diversity of engineering projects across multiple sectors.