updated 12 days ago
Senior Execution Engineer (Material Flow & Robotics Deployment)
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Job description
Text:
TL;DR
Senior Execution Engineer (Material Flow & Robotics Deployment): Deploying and integrating AMRs, AFTs, ASRS, and advanced kitting and sequencing systems across automotive manufacturing operations with an accent on material flow optimization, simulation, and cross-functional execution. Focus on designing automation roadmaps, modeling ROI and labor impact, integrating PLC and robotic systems, and resolving complex deployment challenges from concept through launch.
Location: Onsite in Lansing or Warren, Michigan, United States; full-time attendance at a specific location required. Regular travel of 25–50% is required. Relocation benefits may be available under company policy.
Company
develops vehicles, battery systems, intelligent software, safety features, and manufacturing technologies for the transportation industry.
What you will do
- Lead deployment of AMRs, AFTs, ASRS, and advanced kitting and sequencing systems across manufacturing operations.
- Identify automation opportunities and define material flow strategies, routes, unit counts, roadmaps, timing, costs, and implementation plans.
- Conduct labor studies, feasibility analyses, cost-benefit analyses, and ROI assessments to quantify automation impact.
- Support layout reviews, process optimization, simulation, modeling, and data analysis for material flow systems.
- Coordinate with engineering, operations, plant teams, IT, suppliers, system integrators, and internal stakeholders from purchase order through launch.
- Manage PMP plans, PCP assignments, operational documentation, JES/TIS revisions, ULOC/DLOC, and CMA coordination while resolving logistics and deployment issues.
Requirements
- At least 5 years of experience in automotive manufacturing, automation deployment, material flow engineering, or a related field.
- Hands-on experience deploying AMRs with fleet management systems, AFTs with safety-rated navigation and control systems, and ASRS with warehouse control software.
- Experience with labor analysis, layout optimization, and simulation tools such as AutoCAD, Siemens Tecnomatix, or FlexSim.
- Working knowledge of PLC programming, robotic cell integration, and OPC UA, Modbus, and Ethernet/IP.
- Experience developing automation documentation, feasibility studies, cost-benefit analyses, ROI models, and cross-functional deployment plans.
- Bachelor’s degree in Mechanical Engineering, Industrial Engineering, Robotics, or a related technical field, or equivalent experience.
Nice to have
- Experience with digital twins, virtual commissioning, Factory of the Future concepts, AI-driven material flow, predictive analytics, or smart warehousing.
- Experience with unionized manufacturing launch planning, safety integration, and ergonomic assessments.
- Knowledge of ANSI/RIA R15.06 and ISO 10218 robotic safety standards.
- Experience with external automation vendors, system integrators, Power BI, or Tableau.
Culture & Benefits
- Onsite work at a designated Michigan location with regular travel.
- GM does not provide immigration-related sponsorship for this role.
- Relocation benefits may be available for qualifying candidates under company policy.
- Benefits support employee well-being at work and at home.
- Inclusive workplace focused on safety, belonging, and meaningful change in transportation.
Hiring process
- Role-related assessments and pre-employment screening may be required where applicable.
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