Controls Engineer (Automotive)

TL;DR

Controls Engineer (Automotive Manufacturing): Supporting live Paint Shop manufacturing operations and production equipment with an accent on PLC troubleshooting and system stabilization. Focus on diagnosing conveyance systems, optimizing PID-controlled processes, and executing controls projects during shutdowns.

Location: Onsite in Flint, Michigan. This role is not eligible for relocation benefits.

Company

Global automotive leader focused on creating a world with zero crashes, zero emissions, and zero congestion.

What you will do

• Provide hands-on troubleshooting for PLC, drive, and network-based systems during off-shift hours.
• Diagnose and resolve issues on automotive conveyance systems such as skid, skillet, and power-and-free.
• Support paint shop process equipment, including ovens, tanks, fans, pumps, and air systems.
• Maintain and modify Siemens HMIs via TIA Portal and stabilize PID-controlled loops for temperature and pressure.
• Perform root-cause analysis on recurring equipment failures to implement permanent corrective actions.
• Execute controls projects during planned shutdowns, downtimes, and model launch activities.

Requirements

• 3+ years of experience supporting automated manufacturing systems in an automotive assembly environment.
• Advanced proficiency in programming and troubleshooting Rockwell/Allen-Bradley ControlLogix or GuardLogix PLCs.
• Experience with Rockwell PowerFlex VFDs, motor starters, and industrial networks (DeviceNet, EtherNet/IP).
• Ability to read, interpret, and modify electrical schematics and controls documentation.
• Must be able to work on a rotating/flexible shift, including overtime and weekends.
• Must not require immigration sponsorship now or in the future.

Nice to have

• 5+ years of automotive experience, particularly in Paint Shop environments.
• Bachelor’s degree in an engineering discipline.
• Experience with Fanuc robots or vision systems such as Cognex, VMT, or Keyence.
• Working knowledge of GM controls standards or EPLAN certification.

Culture & Benefits

• Comprehensive Total Rewards package available from day one.
• Inclusive work environment emphasizing diversity, belonging, and non-discrimination.
• Strong focus on employee well-being both at work and at home.
• Opportunity to lead change in the automotive industry toward a safer and more equitable world.