Senior Quality Engineer (Manufacturing)

Location: Sussex, Wisconsin, USA; onsite manufacturing role

Company

A power equipment and energy solutions company focused on products that protect homes, strengthen businesses, and support a resilient and sustainable energy future.

What you will do

• Lead quality improvement initiatives and guide cross-functional teams within corporate quality standards.
• Resolve warranty, customer, product, and manufacturing quality issues with urgency.
• Analyze component failure rates, product data, and quality trends to reduce defects.
• Lead internal product audits, process and quality-system assessments, and nonconformance resolution.
• Support New Product Introduction and manufacturing qualification through the APQP process.
• Maintain inspection integrity, act as an SAP super user, and deploy standardized quality tools and methodologies.

Requirements

• Bachelor’s degree in Engineering.
• At least 5 years of Quality experience in a manufacturing environment using APQP, control plans, and PFMEA.
• Experience with continuous improvement tools such as 8D, A3, and PDCA.
• Knowledge of APQP, PPAP, ISO 9001, Lean principles, manufacturing quality metrics, and measurement system analysis including MSA and GR&R.
• Ability to analyze data, solve problems, collaborate across functions, and manage shifting priorities.
• Proficiency with Microsoft Office Suite and SAP business systems.

Nice to have

• Certified Quality Engineer, Quality Technician, Quality Auditor, or Six Sigma Green Belt certification.
• Experience with SAP or an equivalent ERP, QMS, auditing, and Power BI.
• Customer-facing experience and involvement in new product design, development, and product lifecycle activities.

Culture & Benefits

• Continuous improvement culture with leadership and direction for facility teams.
• Cross-functional collaboration with engineering, manufacturing operations, supplier quality, and service engineering.
• Regular standing and walking are required, with occasional lifting of up to 25 pounds.
• Equal opportunity employment is provided in accordance with applicable law.