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Process Engineer - General Assembly (Automotive): Designing and improving automotive manufacturing processes for General Assembly with an accent on efficiency, quality, safety, cost performance, and production flow. Focus on lean manufacturing, capacity planning, material flow optimization, process capability validation, and continuous improvement in a plant environment.
Location: Warsaw Manufacturing Site, United States of America. Onsite manufacturing plant environment; shift work may include days, nights, and weekends. Applicants must be authorized to work in the United States on a permanent basis.
Company
Slate is a startup building safe, reliable, customizable vehicles in the USA as part of its reindustrialization effort.
What you will do
Develop and improve manufacturing processes for efficiency, quality, safety, and cost-effectiveness.
Conduct time studies, work measurement, line balancing, capacity analysis, and resource planning for labor, machines, and tooling.
Design plant layouts, ergonomic workstations, material flow, kanban systems, and in-plant logistics.
Drive continuous improvement projects using lean manufacturing principles, including Kaizen, 5S, and SMED.
Monitor cycle time, OEE, scrap rates, process costs, quality, and safety performance; support root cause analysis for process-related defects.
Support new vehicle programs through DFM/A reviews, launch readiness, process capability validation, Process FMEA, work instructions, and standard operating procedures.
Requirements
12+ years of related automotive manufacturing experience with a Bachelor's degree, 8 years with a Master's degree, or 5 years with a PhD or equivalent experience.
Experience with lean manufacturing, Six Sigma, ERP systems, and Just-In-Time manufacturing.
Proven leadership skills and ability to manage cross-functional teams.
Strong knowledge of trim line processes and automotive interior components.
Excellent problem-solving, communication, and organizational skills.
Proficiency in Microsoft Office and production planning software.
Permanent authorization to work in the United States.
Ability to work in a manufacturing plant with moving machinery and industrial noise, including possible day, night, and weekend shifts.
Nice to have
Automotive OEM experience.
Culture & Benefits
Culture focused on excellence, innovation, mutual respect, and resourcefulness.
Operating principles include Safety First, Delight Customers, One Team, Relentless Improvement, and Respectful Collaboration.
Commitment to equal employment opportunity, affirmative action, and reasonable accommodation for qualified individuals with disabilities.
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